{"id":156,"date":"2026-05-29T10:33:18","date_gmt":"2026-05-29T10:33:18","guid":{"rendered":"https:\/\/drychillis.com\/?page_id=156"},"modified":"2026-06-01T03:56:08","modified_gmt":"2026-06-01T03:56:08","slug":"haccp","status":"publish","type":"page","link":"https:\/\/www.paprikabulk.com\/ar\/haccp\/","title":{"rendered":"\u0646\u0638\u0627\u0645 \u062a\u062d\u0644\u064a\u0644 \u0627\u0644\u0645\u062e\u0627\u0637\u0631 \u0648\u0646\u0642\u0627\u0637 \u0627\u0644\u062a\u062d\u0643\u0645 \u0627\u0644\u062d\u0631\u062c\u0629 (HACCP)"},"content":{"rendered":"
\n
\n

HACCP-Based Food Safety Control System for Bulk Paprika Processing<\/strong><\/h1>\n\n\n\n

Dinweys\u00ae Qingdao: Implementing rigorous Codex Alimentarius principles, ISO 22000 guidelines, and digital MES traceability to eliminate biological, chemical, and physical hazards.<\/em><\/p>\n<\/div>\n<\/div>\n\n\n\n

\n
\n

1. Comprehensive HACCP Control Matrix<\/strong><\/h2>\n\n\n\n

Our factory translation layer completely solidifies theoretical food safety into daily, digitally monitored \u0627\u0644\u0625\u0646\u062a\u0627\u062c<\/a> variables through 7 targeted Critical Control Points (CCPs).<\/em><\/p>\n\n\n\n

Comprehensive Food Safety & Hazard Control Matrix<\/h3>\n\n\n\n
Control Stage<\/strong><\/td>Designation<\/strong><\/td>Technical Standards & Parameters<\/strong><\/td>Hazard Intervention Target<\/strong><\/td>Industrial Verification Method (Digital MES Layer)<\/strong><\/td><\/tr><\/thead>
Stage 1: Incoming Sourcing<\/strong><\/td>OPRP 1<\/strong><\/td>Moisture < 12.0%;
Strict alignment with EU MRLs, US FDA alerts & GB 2763<\/td>		Chemical & Biological:<\/strong>
Pesticide residues, Mycotoxins (Aflatoxin B1, Ochratoxin A), Heavy Metals (Pb, Cd)<\/td>		Mandatory pre-screening via GC-MS\/MS & LC-MS\/MS<\/strong>; Digital lock on un-vetted raw material lots.<\/td><\/tr>
Stage 2: De-stoning & Cleaning<\/strong><\/td>PRP \/ GMP<\/strong><\/td>Multi-stage physical separation & density sorting<\/td>Physical:<\/strong>
Stones, agricultural soil, and light field debris<\/td>		Automated continuous physical sorting loops; Validated via daily shift dump logs.<\/td><\/tr>
Stage 3: Advanced Foreign Matter Extraction<\/strong><\/td>CCP 1<\/strong><\/td>Triple-stage sorting lines with dynamic sensitivity tuning<\/td>Physical Shards:<\/strong>
Glass fragments, hard plastics, and non-magnetic foreign bodies<\/td>		Inline X-Ray Detection Systems<\/strong>; Real-time automated physical rejection gates with MES timestamp.<\/td><\/tr>
Stage 4: Thermal Drying<\/strong><\/td>OPRP 2<\/strong><\/td>Constant low-temperature loop 60\u00b0C\u201380\u00b0C<\/td>Biological:<\/strong>
Pathogen proliferation, vegetative cell stabilization, and mold control<\/td>		Continuous PLC logging linked to automated moisture & humidity sensor arrays.<\/td><\/tr>
Stage 5: High-Precision Milling<\/strong><\/td>Quality Gate<\/strong><\/td>Speed-controlled friction limits; Constant chamber cooling<\/td>Quality\/Organoleptic:<\/strong>
Thermal color degradation (ASTA drift), loss of volatile essential oils<\/td>		Embedded chamber temperature sensors with automated automatic shut-off triggers.<\/td><\/tr>
Stage 6: Final Sifting & Metal Detection<\/strong><\/td>CCP 2<\/strong><\/td>Multi-tier sifting mesh;
Fe: <1.0 mm | Non-Fe: <1.5 mm | SS: <2.0 mm<\/td>		Physical Contamination:<\/strong>
Microscopic ferrous, non-ferrous, and stainless steel shards from milling wear<\/td>		Rare-Earth Magnets + Inline Metal Detectors<\/strong>; Hourly validation using certified test spheres.<\/td><\/tr>
Stage 7: Sealed Packaging & Lot Barcoding<\/strong><\/td>OPRP 3<\/strong><\/td>Net Weight: \u00b10.2%
Compliant with FDA 21 CFR, EU Regulation (EU) No. 10\/2011, and GB 4806.7<\/td>		Secondary & Chemical:<\/strong>
Post-milling airborne cross-contamination, plasticizer migration during transit<\/td>		Automated continuous barcode printing, automated seal integrity audits, and MES lot genealogy binding.<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

2. The Quantitative Risk Assessment Model<\/strong><\/h2>\n\n\n\n

To scientifically categorize whether a manufacturing step falls under a Prerequisite Program (PRP) or a Critical Control Point (CCP), our quality assurance team deploys a standard<\/a> risk matrix formula:<\/p>\n\n\n\n

R = L \u00d7 S<\/p>\n\n\n\n